LARS

AI Copilot for Manufacturing

From Downtime to Uptime
in Minutes, Not Hours

A smart AI assistant that gains wisdom from every production breakdown, preserves expert knowledge and transforms it into actionable procedures ensuring identical issues are resolved in minutes, not hours.

AI-Guided Troubleshooting
Tribal Knowledge Capture
Repeatable Playbooks

How Your AI Copilot Works

A cloud-based AI companion that continuously learns from production challenges and builds organizational intelligence for rapid problem-solving. Also available for highly secured manufacturing environments with on-premise deployment options.

1. Monitors & Collects Data

Seamlessly captures production issues and gathers video, log, and sensor data through API connections. Works with your current systems without disruption.

Automatic issue detection
PLC data integration via API
Video and log processing
Sensor data capture
No system replacement required
9:41
Issue Detected

Conveyor Belt #3 - Motor Overheating

Temp: 85°C (Critical)
Vibration: High
Historian
24h trend:↗ +12°C
Anomaly:2h ago
AI Solutions
1. Check bearings
2. Verify lubrication
3. Inspect belt tension

2. Analyzes & Prioritizes

AI examines past incidents, technical documentation, and successful solutions to identify the most probable causes and recommend the optimal next steps.

Historical data analysis
Manual and prior fix mining
Root cause probability ranking
AI-powered "what to try next"
9:41
Historical Analysis
Similar issues: 12 found
Success rate: 85%
Likely Causes
1. Bearing failure (78%)
2. Lubrication issue (15%)
3. Belt misalignment (7%)
What to Try Next
Check motor bearings first - highest probability based on historical data and current symptoms.

3. Guides & Executes

Delivers precise repair instructions based on the analysis, empowering technicians to implement the most effective solutions efficiently.

Step-by-step repair guidance
Real-time technician support
Optimized repair sequences
9:41
Repair Steps
1. Power off motor
2. Remove access panel
3. Inspect bearings
4. Replace if damaged
AI Guidance
Based on historical data, bearing replacement has 85% success rate for this issue.
Progress
Step 1:
Step 2:
Step 3:

4. Documents & Standardizes

Automatically transforms successful solutions into detailed procedures and handover protocols, preserving the most effective approaches for future teams.

Automatic SOP generation
Shift-handover checklists
Proven fix institutionalization
9:41
Generated SOP
Motor Bearing Replacement
Version 2.1 • Updated 2h ago
Handover Checklist
Bearing replaced
Temperature normal
Test run completed
Knowledge Base
SOP saved • 127 total procedures • 89 proven fixes

Preserve Expertise & Minimize Production Stops

Convert every challenge into organizational wisdom that grows more powerful with each shift.

Accelerated Problem Diagnosis

AI recommends optimal next actions based on historical patterns and expert insights, significantly cutting down diagnostic time.

85%+
Faster Issue Resolution

Standardize Proven Solutions

Automatically transforms successful approaches into detailed procedures that safeguard expert knowledge for future teams.

60%+
Reduction in Downtime

Maintain Shift Continuity

Smooth transitions prevent duplicate problem-solving, with comprehensive knowledge sharing across all shifts.

24/7
Knowledge Preservation

Revolutionize Your Operations Today

Get your personalized assessment and discover how LARS can revolutionize your manufacturing operations

Seamless Integration, No Disruption

Connects to video, log, and sensor data via API. Integrates with your current infrastructure without interrupting operations.

API-First Integration

Pulls video, log, and sensor data via API without disrupting your existing infrastructure or requiring system replacement. Available in both cloud and on-premise configurations.

No rip-and-replace required
API-based data integration
Seamless existing infrastructure

Enterprise-Grade Security

ISO 27001 & SOC 2 certifications in progress. Your data and operations are protected with industry-leading security standards.

ISO 27001 compliance
SOC 2 Type II certification
End-to-end encryption

Flexible Deployment for Any Environment

Whether you need cloud-based solutions or require on-premise deployment for highly secured manufacturing environments, LARS adapts to your infrastructure requirements.

Cloud-Based Solution

Rapid deployment with automatic updates, global accessibility, and enterprise-grade security. Perfect for most manufacturing environments.

Instant deployment
Automatic updates
Global accessibility

On-Premise Deployment

Complete data sovereignty with air-gapped security. Ideal for highly secured manufacturing environments, defense contractors, and regulated industries.

Complete data control
Air-gapped security
Regulatory compliance

Our Team

Founded by industry veterans with decades of combined experience in manufacturing, R&D, and digital transformation. Our founders have shaped the future of manufacturing across global enterprises.

Kashyap Velpuru

Kashyap

Founder & Product Lead

A gold medalist in bachelors with Masters from University of Stuttgart and 7 years of AI and Data experience. Kashyap has led manufacturing initiatives across Defence R&D at DRDO, precision engineering at Trumpf, and semiconductor innovation at Bosch across Germany and India. He specializes in scaling breakthrough products that have enhanced Fortune 500 operations worldwide.

Varun Ghatta

Varun

Co-Founder & Operations Lead

A pharma manufacturing expert with 8+ years of industry experience who has led scaling initiatives and MES integrations for Fortune 500 companies. Varun has worked with leading pharmaceutical clients including Mylan, Emcure, FKOL, Biocon, Corden, Prinston, and Huhai, and has experience at Honeywell. He specializes in enterprise manufacturing software solutions that streamline digital transformation for global pharmaceutical leaders.

Our Vision

We're on a mission to empower manufacturing teams with actionable insights that integrate seamlessly into their existing workflows. By combining our deep industry expertise with intelligent analysis, we're helping people make better decisions, preserve hard-won knowledge, and transform every shift into a learning opportunity.

15+
Years Combined Experience
50+
Fortune 500 Projects
3
Continents Served

Ready to Launch Your AI Assistant?

Join industry leaders who are already using LARS to preserve expert knowledge, build systematic procedures, and convert production stops into operational success in minutes, not hours.